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The importance of hydraulic optimisation in a system

A look back at the Smart Meeting on April 2 and April 30, 2026
FCO Media’s Smart Meetings are targeted networking events for professionals focusing on topical themes. Each event consists of a combination of a keynote speaker and a series of specific presentations on solutions offered by companies. The first in the series was held this spring, with the theme ‘Energy savings through hydraulic optimisation of HVAC systems’. A look back.

Looking beyond the boiler room
All too often, the installer’s attention stops at the boiler room: the reasoning is that if everything is running smoothly there, the most important part is done; the rest is just details. However, that is too simplistic. Without a properly functioning boiler room, an efficient system is of course impossible, but there is more to it than that. The distribution system must also be correct, and in a water-carrying system that means hydraulic optimisation. As systems become more complex and more components are added, the importance of a sound hydraulic design increases. 
A poorly tuned system leads to a loss of comfort. People will want to compensate for this by adjusting the heating curve and/or extending the running time of the heat generator. However, both of these measures result in higher energy consumption, whilst it remains to be seen whether the loss of comfort has actually been resolved. In a hybrid system incorporating different technologies, matters become even more complex. A sound design is therefore essential to ensure that all components perform to their full potential. During the design phase, a clear philosophy must be established regarding how the system should ideally operate, and this philosophy must then be translated into the control system.

Heating and cooling
Finally, there is the issue of cooling. Summer comfort is becoming increasingly important, whilst heat pumps can provide both heating and cooling. Modern hydraulic systems must therefore be designed to operate in both directions. This presents its own challenges, as the temperature differences and flow rates differ between heating and cooling modes.

Solutions on the market
The four participating suppliers each discussed the various solutions for improved hydraulic balancing. It all starts with the pump. Pump manufacturer Grundfos outlined the possibilities offered by the latest generation of intelligent circulators. Heat pump manufacturer Stiebel Eltron addressed the effect of flow rates and temperatures on efficiency, with a particular focus on the role of the buffer tank. Comap, a specialist in control valves, explained the difference between static, dynamic and self-regulating balancing, and outlined the types of control devices required for each. Finally, Spirotech explained how to ensure good water quality within the system.

The event concluded with a reception, where attendees engaged in lively discussions and forged new contacts.

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